Offline Eddy Current Testing System for Tubes & Bars

Reliable, Automated, and Standards-Based NDT for Semi-Finished Products

Looking for a dependable solution to verify product integrity before delivery? Our Offline Eddy Current Testing System is a fully automated, high-performance platform designed for eddy current non-destructive inspection of tubes and bars. With precise sensor technologies, seamless integration capabilities, and powerful reporting tools, it’s engineered to meet the strict demands of modern production—while remaining simple to operate and flexible to configure.

This solution is available in two configurations to support a wide range of product diameters:

• 1T for 20–100 mm
• 2T for 70–200 mm

✅ Why Choose This System?

Whether you're producing bright or black bars, welded or seamless tubes, this system helps ensure your products meet required standards—without over-rejection or excessive handling. From calibration-based defect detection to MES connectivity, it’s built to support industrial manufacturers who need consistency, efficiency, and traceability.

🔧 Key Features

• Calibration-Based Defect Detection
  Inspects products using encircling coils, segment probes, or optional rotary heads—selected and tuned based on predefined calibration standards. Ensures reliable, standards-compliant detection without unnecessary over-sensitivity.
• Two Configurations for Diameter Flexibility
  Choose the system that fits your needs:
  – 1T (20–100 mm)
  – 2T (70–200 mm)
  Modular test desks include motorized height adjustment (adjustable tables) and guided handling (pinch rolls) for smooth throughput.
• Automated Sorting and Marking
  Products are automatically sorted into Acceptable, Rework (per request), or Reject categories, with spray marking or optional saw-cutting order for post-inspection handling.
• Smart Control Interface
  A 15” industrial touchscreen gives full control of test parameters, coil tuning, batch tracking, and live monitoring.
• Live Visualization and Reporting Tools
  Real-time impedance plane and sweep mode displays allow for accurate monitoring. Detailed inspection and summary reports are exportable in CSV, Excel, and PDF.
• MES Integration and Industry 4.0 Readiness
  The system communicates with factory MES systems via open protocols, supporting encoder feedback, Ready/Busy/Idle signals, and remote diagnostics for predictive maintenance.
• Robust Industrial Design
  Built into a 19-inch rack with integrated industrial cooling, EMI shielding, and durable enclosures—ideal for continuous operation in demanding environments.
• Safety and Diagnostic Feedback
  Includes built-in interlocks, emergency stop, real-time error indicators, and system validation to ensure safe and stable operation.

📊 Ideal Applications

• Peeled and polished bright bars
• Hot-rolled or untreated carbon steel bars
• Seamless or ERW steel tubes
• Finished parts requiring offline final inspection

🧩 Optional Modules

• Coil centering mechanisms
• Demagnetizing units
• marker / saw-cut interface
• ERP/MES connectivity

💡 Who Is This For?

This system is built for manufacturers who want to:

• Maintain strict compliance with ASTM, ISO, DIN, or API standards
• Reduce scrap and rework by catching issues early
• Replace manual inspection with automated, data-driven quality control
• Gain full traceability and process visibility through MES integration

📞 Get a Custom Solution Built for Your Line

We’ll help you select the right configuration (1T or 2T) based on your product mix, throughput, and inspection goals. Or even customize the line based on your needs.
📧 Contact us today for technical consultation or a tailored quote.