Wire & Tube Inspection Solutions (1–20 mm)

Precision, Automation, and Confidence in Every Coil and Tube.

Introduction

In the manufacturing of small-diameter wires and tubes (1–20 mm), maintaining high product integrity can be a complex challenge. From surface cracks and subsurface inclusions to dimensional irregularities and micro-fractures, even minor defects introduced during processing can compromise performance, safety, and customer satisfaction. These flaws may arise from a wide variety of factors—including extrusion, rotary piercing, cold drawing, welding (e.g., ERW, DOM, TIG), or improper heat treatment—each contributing to residual stresses or mechanical inconsistencies in the final product.

Our advanced eddy current testing solution is engineered specifically to address these challenges, offering manufacturers a fast, automated, and intelligent system for real-time defect detection and process control. Whether you're producing tubes or wire, our system ensures the precision of the product—without slowing down production.

What Makes Our Solution Different?

• Optimized for Small-Diameter Products (1–20 mm)
  Our system is tailored for inspecting delicate wires and thin-walled tubes, where high sensitivity and gentle handling are essential.
• Versatile Eddy Current Testing Sections
  Supports surface and subsurface flaw detection using configurable sensors and testing setups, suitable for both inline and offline applications.
• High-Speed Real-Time Defect detection
  Detects flaws based on calibration standards so manufacturers can respond in real time.
• Automated Material Handling
  Integrated with feeding systems, pinch rolls, and optional decoilers to support smooth material flow with minimal operator input.
• Height Adjustment Mechanism (Manual or Automated)
  Coil and guide height adjustment is available in both manual and motorized formats—customizable to your production needs.
• Integrated Magnetizer & Demagnetizer Units (Optional)
  Designed for ferromagnetic products to eliminate noise and stabilize signal quality for reliable test results.
• Automated Defect Marking
  Precise on-the-fly marking of defective areas for downstream rejection or post-processing.
• User-Friendly Interface
  Modern touch panel interface with real-time signal visualization via impedance plane and time-base display—easy to operate even for new users.
• Smart Software and Data Connectivity
  Includes support for MES integration, Industry 4.0, and remote monitoring, with reporting, statistical analysis, and long-term data storage.
• Advanced Safety & Error Management
  based on customer’s needs, features interlocks, material presence detection, emergency stop modes, and intuitive fault indicators to ensure smooth and safe operation.
• Meets Global Standards
  Fully compliant with ASTM, ISO, DIN, and API guidelines, ensuring compatibility with international quality systems.

Why Choose Us?

Our solution offers more than just inspection—it’s a quality control hub designed to reduce scrap, minimize downtime, and provide deep insight into your production processes. With real-time reporting, historical trend tracking, and the ability to detect both metallurgical and mechanical flaws, your team can make data-driven decisions that lead to higher yields, more consistent quality, and fewer surprises during final delivery.

Whether you're producing automotive spring wire, heat exchanger tubes, medical wires, or precision instrumentation tubing, this solution is built to scale with your needs and deliver long-term value.

Let’s Improve Your Line Together

Have a question or need help choosing the right configuration? Our experts are here to assist.
📞 Contact us today to discuss your project.